Two NDT technicians walking through an oil and gas facility at dusk

Insurance optimisation for NDT companies.

Non-destructive testing (NDT) companies are frequently overcharged for insurance because conventional market classifications do not accurately reflect how they operate.

Achieving meaningful savings.

Achieving meaningful savings is not simply a matter of obtaining more quotes. It requires specialist analysis of the company’s operating structure, revenue composition, work locations, contractual obligations, limitations of liability and the precise scope of services performed.

Thrisk then presents that risk accurately to insurers so it can be properly classified and competitively priced.

Savings Opportunities

The four principal savings opportunities.

  1. 1

    Workers’ compensation

  2. 2

    Professional indemnity

  3. 3

    Specialist equipment

  4. 4

    Public liability

Talk to Thrisk

Thrisk holds Australian Financial Services Licence 341 546 and is authorised to transact General, Marine, and Specialist insurances. We provide advisory and advocacy services for clients operating in complex risk environments.

01 — Workers’ Compensation

Workers’ compensation.

NDT businesses are often classified under high-risk construction categories, with premium rates potentially approaching 6% of wages. However, where personnel predominantly work at client sites, classification may instead be determined by the principal activity undertaken at those sites. At an oil and gas facility, for example, the applicable rate may be closer to 1% — creating a potential premium reduction of approximately 80–85%.

NDT technician performing ultrasonic testing on a steel pipeline at an industrial facility at dusk

02 — Professional Indemnity

Professional indemnity.

NDT companies commonly charge a day rate for personnel, meaning reported turnover includes both the underlying labour cost and the company’s effective fee or margin. If the insurer rates the entire turnover as professional fee income, the premium may be materially overstated.

Thrisk discloses the company’s complete turnover while providing insurers with a defensible calculation of the effective fee-income component on which the professional indemnity risk should properly be assessed.

Inspection engineer reviewing scan data and reports under a desk lamp at night

03 — Specialist Equipment

Specialist equipment.

NDT businesses often hold valuable handheld, testing and other specialist equipment. Thrisk has access to specialist equipment insurers and experience placing technically complex assets, including underwater robotic equipment. Depending on the existing structure and claims history, savings of approximately 30–40% may be achievable.

Specialist NDT equipment and underwater inspection robot in a hard case on a ship deck at dusk

04 — Public Liability

Public liability.

Public liability pricing can often be improved by clearly documenting the company’s exact scope of work, contractual protections and any limitations of liability. These risk controls are frequently not communicated adequately to insurers. Removing ambiguity enables underwriters to understand the true exposure and price the risk more accurately and competitively.

Rope-access NDT inspectors on a steel structure silhouetted against a sunset sky

In-house Contract Review.

Thrisk also has an in-house Contract Review service — unlimited reviews at no cost. It’s all part of the annual service bundle.

That is Thrisk’s expertise.

Other savings may also be available, but these are generally the largest levers. For an NDT company, accepting conventional insurance pricing without specialist review can mean paying substantially more than the actual risk warrants.

The opportunity does not come from asking more insurers for quotes. It comes from knowing what to ask, how to calculate it and how to present the business accurately. That is Thrisk’s expertise.

How can we help?

Let's talk about your insurance.

Share a few details about your organisation and the strategic help you are seeking. Thrisk will come back with the next step.

Prefer to contact us directly?

broker@thriskinsure.com (08) 9288 1795
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Frequently asked questions

Questions you may have.

Short answers for employers, operators, and project teams dealing with specialist insurance, WorkCover, contracts, and claims.

Why are NDT companies overcharged for insurance?

Conventional market classifications do not accurately reflect how NDT businesses operate. Insurers default to high-risk categories and rate whole turnover as fee income, so premiums are priced against a risk profile the business does not actually have.

How much can an NDT company save on workers’ compensation?

NDT businesses are often classified under high-risk construction categories with premium rates approaching 6% of wages. Where personnel predominantly work at client sites, classification may instead be determined by the principal activity undertaken at those sites — at an oil and gas facility, for example, the applicable rate may be closer to 1%, a potential premium reduction of approximately 80–85%.

How does day-rate billing affect professional indemnity premiums?

Day-rate turnover includes both the underlying labour cost and the company’s effective fee or margin. If the insurer rates the entire turnover as professional fee income, the premium may be materially overstated. Thrisk provides insurers with a defensible calculation of the effective fee-income component on which the risk should properly be assessed.

Can Thrisk insure specialist and underwater NDT equipment?

Yes. Thrisk has access to specialist equipment insurers and experience placing technically complex assets, including underwater robotic equipment. Depending on the existing structure and claims history, savings of approximately 30–40% may be achievable.

Is getting more quotes the way to reduce NDT insurance costs?

No. The opportunity does not come from asking more insurers for quotes. It comes from knowing what to ask, how to calculate it and how to present the business accurately.

Does Thrisk review contracts for NDT companies?

Yes. Thrisk has an in-house Contract Review service with unlimited reviews at no cost — it is all part of the annual service bundle.